Stage Rigging Made Safer Through Real-Time Load Monitoring

As stage rigging and event productions grow increasingly complex, with ever-larger amounts of equipment suspended above audiences, the demand for advanced load monitoring systems has never been greater. Modern large-scale concerts and theatrical productions require highly dynamic rigs, featuring intricate lighting setups, audio systems, and video displays that must be moved with precision. These advancements translate into heavier and more complex configurations, making safety and precision paramount.

To address these challenges, we developed the Ron StageMaster—a cutting-edge solution that provides riggers with real-time load monitoring capabilities to ensure the safety and stability of even the most sophisticated rigs.

What is stage rigging?

Stage rigging refers to the system and practice of securing lights, scenery, audio and visual equipment, and other related items above the ground in a theater or similar event setting. The art of stage rigging requires specialized knowledge and training to ensure the safe and precise handling of these elements during a performance.

The Ron StageMaster increases both the safety and efficiency of stage rigging operations. By providing real-time load monitoring, it allows riggers to precisely track the weight distribution across all rigging points, preventing overloads and potential structural failures. This detailed data, coupled with customizable alerts, enables proactive maintenance and immediate adjustments, ensuring that any imbalances or potential hazards can be addressed quickly.

Stage rigging: challenges and solutions

It’s no surprise that hanging tons of complex stage equipment above audiences comes with many challenges. For example, due to a phenomenon in physics known as statically indeterminate structures, the load distribution of equipment hung on more than two suspension points on a truss, or on a structure using three or more suspension points, is unpredictable. Simply leveling the structure does not mean there will be an even distribution of the weight among the lifting points, which can lead to a dangerous overload.

The only way to ensure an even distribution is to know the weight at each lifting point using a load monitoring system. That’s why riggers today turn to load monitoring systems like the Ron StageMaster from the initial installation, during the performance, and through tear-down, ensuring there’s never an overload situation.

Compliance and safety standards in stage rigging

Hanging multiple tons of equipment above audiences and performers can be a matter of life and death, and all too often a rigging failure can have fatal consequences. That’s why it’s crucial that load monitoring systems designed for stage rigging meet rigorous international safety standards.

Eilon Engineering has a five-decade history of quality and safety, and operates according to a strict quality management system with annual audits by Lloyd’s Register LRQA. All of the load cells used in our load monitoring systems are fatigue-rated in accordance with the American Society of Mechanical Engineers (ASME) BTH-1 design of below-the-hook lifting devices.

Ron StageMaster: top features for stage rigging

Continuous Load Monitoring 24/7/365
Real-time load map allows for early detection of overloads for immediate preventative action
Bluetooth compatibility with iPhones/iPads
Wireless and wired load cells combined with a single receiver
Unbeatable battery Life of up to 8,000 hours: no need for sleep or standby mode for round-the-clock monitoring
0.1% of full scale accuracy
Extreme Range: up to several km/miles. (optional)
SMS alerts
200 Load cells per monitoring station
Chosen by NASA, Cirque du Soleil, Boeing, Tait, PRG, Walt Disney and many others
Proven Wireless Technology since 1976

Stage rigging FAQs

Q: What’s the importance of load monitoring in stage rigging?
A: Load monitoring provides real-time data on weight distribution, helping prevent overloads and potential structural failures before they occur, especially in complex rigging setups.

Q: Does the Ron StageMaster provide continuous monitoring?
A: Yes, the RSM offers continuous 24/7 load monitoring with up to 8000+ hours of battery life, ensuring constant safety oversight.

Q: What are the benefits of a wireless system in stage rigging?
A: Wireless systems simplify setup, offer remote real-time monitoring, and improve safety by eliminating cabling hazards, providing greater flexibility in complex venues.

Q: Is the Ron StageMaster suitable for both indoor and outdoor stage rigging?
A: Yes, the RSM is designed to withstand various environmental conditions, making it suitable for both indoor and outdoor applications, providing reliable load monitoring in all situations.

Q: Can the RSM be used for long-term installations, such as in theaters or permanent venues?
A: Absolutely. The RSM's durable design, continuous monitoring capabilities, and long battery life make it ideal for long-term installations.